Maybe you’ve built a brick wall before or laid down paving stones for a small walkway. Maybe you just appreciate good architecture and design work that stems from natural-looking stone structures. Either way, you’ve laid your eyes on or hands upon the product of cement kilns, which would be your run-of-the-mill cement. More than a billion tonnes of cement is manufactured annually and its uses are quite varied: From the brick wall-bonding properties we mentioned above to masonry work and forming the basement and foundation of just about every building you see today.
However, we give too little thought into the production process regarding this crushed rock and the industrial cement kilns that make modern construction possible. Temperatures inside the kiln, where raw mixture of substances like limestone, shale and clay are combined, can top out at 1,450 degrees. The fire that drives the kilns is often powered by coal, oil or natural gas among other sources. This is where a cement kiln camera come into play. Large industrial companies must keep an ever-present eye on their production process if they hope to turn a profit and produce cement in a safe manner. Given that temperatures inside the kiln are anywhere between 400 and 900 degrees on the low end, it’s quite clear that cement kiln cameras play a crucial role.
Why should you investigate the benefits that a cement kiln camera offers? For starters, you’ll be able to monitor a part of your operation that no human could ever hope to penetrate. These high-temperature cameras manufactured by companies like SYN-FAB are proven means of taking an unrivaled look inside your kiln. With an industrial-grade camera, you’ll be able to look for hot spots, dirty or damaged areas and view heat maps that show exactly where a trouble spot could be brewing. The latter is really the crux of the argument for buying or renting a cement kiln camera – you need to fix a defect long before something goes wrong.
With real-time imaging of what’s going on inside your kiln as cement is manufactured, you can reduce emissions and minimize the fuel source that’s being used to drive the fire needed to make cement. Industry experts say carbon dioxide and dust are some of the main byproducts of cement manufacturing, but filtering characteristics of modern kilns are designed to make the entire process more environmentally-friendly. Best of all, renting or purchasing an industrial camera from a company like SYN-FAB means you’ll have a support team on stand-by for consultation should something ever crop up.