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Kiln Monitoring Systems
SYN-FAB®'s
and GESOTEC's PYROVIPER series of rugged industrial imaging systems
combine both state-of-the-art high temperature TV (infrared and visual
wavebands) and enhanced multi-channel thermography (two-dimensional pyrometry).
This unique combination of rugged industrial imager components (known
for reliability and ease of handling in hundreds of installations) with
solid-state FPA sensor technology and an up-to-date data acquisition system
(including a standard Network Interface), gives the operator the ability
to observe process conditions in the kiln and/or in the cooler with great
visual details while simultaneously accurately measuring the temperature
of unlimited areas of interest. Any PYROVIPER system can easily
be upgraded to any level of GESOTEC's KTCx-2000 Temperature and Video
Expert System Configuration for a complete kiln monitoring system.
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Benefits
of PYROVIPER
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Industrial
Process
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| Continuous
and detailed observation of combustion conditions in the burning zone
by "infrared TV". Accurate measurement of product and refractory
temperature (optional flame temperature). Quantitave Observation and
Control of heating uniformity, product quality and combustion. |
Cement
and lime production. Waste burning |
| Monitoring
of the clinker temperature distribution and the clinker flow along
the grates. Reliable "Red River Detection". Control of the
blower efficiency and clinker bed depth. |
Cement
clinker coolers |
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A
typical PYROVIPER
system configuration consists of the following basic components
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Calibrated
high precision solid state smart assembly with an enhanced two-channel
'pyrometer-imager'
Air cooled industrial stainless steel camera housing, i.e. heat resistant
protective sensor enclosure with 'quick change' backplate.
Air cooled stainless steel furnace optics, i.e. rugged lens assembly
with patented 'Bright Image Optical System'.
Heavy duty air purged furnace wallbox, automatic retract assembly,
air filtration system with regulator assembly.
Smart sensor data aquisition controller/display unit with SVGA signal
output, digital PC data-link through standard Ethernet-LAN |
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